Cotton Baling Tie Wire Making Machine with Adjustable Diameter & Length

Cotton Baling Tie Wire Making Machine with Adjustable Diameter & Length

An affordable and practical cotton bale tie wire production machine with 100% automated processing

●PLC system with push-button control for simple operation, equipped with a counting device.

●Both ends of the machine are equipped with forming units that can bend and shape both ends of the wire simultaneously, eliminating the need for secondary processing.

●Suitable for processing cotton bale tie wire with diameters ranging from 2.0mm to 4.5mm (gauges 8-15). Other specifications can be customized.

From cotton bale tie wire and single-head tie wire to double loop tie wire —— we offer more than just one type of tie wire processing machine

As times have evolved, the demand for bale tie wire has found its way into nearly every aspect of daily life. From construction and rebar reinforcement to cargo bundling and handling - these tie wires are processed into different shapes and sizes depending on their specific applications. MeiRun offers a wide range of tie wire processing machines for you to choose from, including cotton bale tie wire making machines, single-head tie wire machines, double loop tie wire machines, as well as specialized equipment for welding tie wire loops. Most of these models support on-demand customization. If you are interested, feel free to consult MeiRun's staff. As a self-operated enterprise integrating industry and trade, we can source products directly from our factory, saving you intermediary costs and offering you the most competitive pricing.

Efficient, convenient, and standardized production process - a reliable helper for batch production of cotton bale tie wire

All processes - wire feeding, straightening, cutting, bending and forming, and output - are completed on a single machine. The processing speed reaches 40 m/min, more than three times faster than manual production.

Supports processing of various materials

Including high-carbon steel wire and galvanized steel wire, such as grades 45#, 50#, 55#, 60#, and 65#.

Customizable product sizes

The length and specifications of the tie wire can be customized according to user requirements

Complete accessories

Wire spools, collecting shafts, and other necessary accessories are all provided upon delivery

 Long-lasting durability

The main machine service life can reach 8 to 15 years

Cotton bale tie wire is a common type of bale tie wire, mainly used for bundling and securing bulk goods such as cotton, plastics, paper and cardboard, and recycled clothing. This type of bale tie wire has a pre-formed loop at each end, shaped like a hook. When bundling goods, simply wrap the tie wire around the package, then align and interlock the two end loops - the wire forms a figure-8 self-locking structure that is stable and resistant to slipping.

The cotton bale tie wire making machine is an automatic equipment designed for batch production of cotton bale tie wire, integrating automatic straightening, cutting, bending, and forming functions. It supports processing of high-carbon black steel wire, galvanized steel wire, annealed wire, and other high-tensile metal wires. The length and specifications of the bale tie wire can be customized according to user requirements.

Compact structure, space-efficient design

The electrical cabinet is designed as a built-in unit, taking up no extra space. The motor is cleverly concealed in the gap between the machine and the floor, which does not affect the machine's appearance while making disassembly and maintenance convenient.

The machine is mainly controlled by push buttons, arranged from top to bottom as follows:

Manual/Auto switch - black knob;

Stop button - red button;

Start button - green button;

Jog mode - black button;

Reset button - yellow button.

Below the buttons is a counting device that allows preset production targets (e.g., 500 pieces). Once the preset target is reached, the machine will stop automatically.

Customizable machine dimensions

The length of the collecting shaft can be customized according to the length of the bale tie wire. For example, if you want to produce 1.5m cotton bale tie wire, the collecting shaft should be approximately 1.5m to 2m long. If you want to produce 6m cotton bale tie wire, the collecting shaft will need to be longer than 6m, and the overall machine length will increase accordingly.

Simultaneous bending and forming process

The machine can simultaneously bend both ends of the cotton bale tie wire, forming them in one operation with no need for secondary processing or rework.

Transportation and installation support

From price inquiry to installation support, MeiRun provides a complete machine solution. We have professional experience in packaging and shipping, and can provide you with export documents and relevant customs clearance certificates. Full machine testing and performance checks are carried out before shipment to ensure proper operation. Upon arrival, you can install the machine with remote guidance and instruction manuals, and we also support dispatching engineers to the site for installation, operation, and training.

Machine parameters

100% Fully Automatic Processing - Simple and Efficient
From feeding to output, the entire cotton bale tie wire production process is completed by the machine, with workers only needing to handle and pack the finished products. The built-in counting function allows production in preset quantities, such as 100, 200, or 500 pieces, which facilitates subsequent packaging and shipping.

Cotton bale tie wire production process:

Step 1: Feeding and straightening. The wire enters the machine and passes through the built-in straightening unit, where it is stretched into a flat and straight condition.

Step 2: The machine cuts the wire to a preset length.

Step 3: The wire drops down to the position beneath the collecting shaft.

Step 4: Bending and forming. The forming units on both sides of the machine simultaneously bend the two ends of the wire according to the mold shape, producing the cotton bale tie wire.

Step 5: A handle-shaped ejection device beneath the collecting shaft ejects the formed cotton bale tie wire, which then falls onto the floor.

Step 6: Finished product display.

FAQ

1.I noticed that the cotton bale tie wire samples shown on the product page all look quite similar, with nearly identical loop shapes. If I need cotton bale tie wire with a different loop shape, can this machine produce it?

Answer: The shape of the cotton bale tie wire can be adjusted through molds. You can specify your specific requirements when making an inquiry and attach a picture of the target product - our technical team will provide a detailed evaluation. If you only need to adjust the curvature, length, or opening position of the loops, these modifications can generally be accommodated.

2.Can the cotton bale tie wire produced by this machine be used for bundling building materials, sheets, or heavy goods?  

Answer: No. Cotton bale tie wire is typically made of carbon steel or galvanized steel. It is not elastic, and its tensile strength and abrasion resistance are limited, making it insufficient to withstand the impact of heavy goods. Using it improperly could lead to breakage. This type of bale tie wire is only suitable for bundling lightweight expandable fiber materials such as cotton, synthetic fibers, and used clothing.

3.Are the prices the same for all cotton bale tie wire processing machines?

Answer: Machine prices will vary depending on the actual length and specifications of the cotton bale tie wire to be processed.

Why are most cotton bale tie wires made with galvanizing or phosphating treatment?

Cotton bale tie wire, also known as Quick link bale ties, is a practical bundling tool. Its pre-formed loop design at both ends helps improve bundling efficiency, allowing workers to manually tie and secure bundles without the need for additional tools. At the same time, the production process is relatively simple - requiring no additional crimping or welding, only bending at both ends of the wire - which also helps lower production costs and makes it more popular in the market.

In actual production, we find that most cotton bale tie wires are made of high-carbon steel wire, with the surface pre-treated by galvanizing or phosphating, while ordinary iron wire is rarely used. Why is that?

●High-carbon steel wire provides higher tensile strength than iron wire - approximately 1400-1700 N/mm². When bundling expandable fiber materials, this high tensile strength is essential for securing the bundle, something that iron wire can hardly achieve.

● Cotton bales face demanding environmental conditions during storage and transportation, such as moisture, sunlight, and rain. Untreated iron wire is prone to rust and corrosion. Galvanizing forms a dense zinc coating on the steel wire surface, effectively isolating air and moisture and providing strong rust resistance. Phosphating, on the other hand, creates a micro-porous crystalline film on the wire surface, improving oil retention and frictional stability - ensuring that the loops stay securely fastened without slipping or loosening.

●After galvanizing or phosphating, the steel wire surface is coated with a smooth and even metallic layer that will not snag or damage the packaging equipment. Iron wire, on the other hand, tends to develop burrs or rust spots after corrosion, significantly shortening its service life compared to high-carbon steel wire.

 If you would like to learn more about cotton bale tie wire and related processing equipment,please feel free to visit our official website and online store.MeiRun has a complete "pre-sales support + after-sales service" system. From the moment you make an inquiry, we provide a quotation within 24 hours and offer comprehensive technical guidance during equipment installation. On Alibaba International, we operate one of the top 2 best-selling stores for wire mesh machinery, with a 100% on-time delivery rate. We have carried out over 300 production projects worldwide, and our products have received consistent recognition from customers. Choose MeiRun, and we will become your best project partner.

Hebei Meirun Machinery Manufacturing Co., Ltd. was founded in 2013 and has been focusing on the manufacturing and sales of wire mesh machinery for many years.The company is located in Anping County, Hengshui City, Hebei Province -- an area known as the “Wire Mesh Capital of China.”By taking advantage of the local industrial cluster, we have continuously expanded our production scale and enhanced our trade competitiveness, achieving a market share of over 90% in some product categories.Today, we have our own factory and professional R&D team, and have applied for multiple invention patents. Our products are exported to many countries across Europe, the Middle East, South Africa, and beyond, with our quality widely recognized by customers.

Our founder has over 30 years of experience in the manufacturing industry, with deep knowledge of wire mesh machine design, operation, production, and maintenance processes. The factory is equipped with an EDM workshop (10 units),laser cutting systems,precision milling and grinding machines,as well as CNC machining centers and advanced welding equipment.From engineering design to final testing ,every Meirun wire mesh machine is manufactured through a strict production process to ensure precision,durability,and reliable performance for long-term production.We provide detailed customization solutions based on customer requirements, and conduct rigorous machine testing and performance checks before shipment. Our experienced engineering team will offer you comprehensive, lifelong technical support.Choose Meirun, and we will become your loyal partner, providing you with the highest quality products and services.Hebei Meirun Machinery,  you are always welcome!